1996 Toyota Tacoma 2.7 L Repair Manual Pdf
Tacoma 2WD L4-2.4L (2RZ-FE) (1996) Toyota Workshop Manuals Engine, Cooling and Exhaust Engine Camshaft, Lifters and Push Rods Camshaft, Engine Component Information Service and Repair Removal Page 1018. 1996 Toyota Tacoma Repair Manual Online. Looking for a 1996 Toyota Tacoma repair manual? With Chilton's online Do-It-Yourself Toyota Tacoma repair manuals, you can view any year's manual 24/7/365. Our 1996 Toyota Tacoma repair manuals include all the information you need to repair or service your 1996 Tacoma, including diagnostic trouble codes, descriptions, probable causes, step-by-step. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Easy to use parts catalog. Mar 02, 2007 Here is a collection of Factory Service Manuals (FSMs) that I've collected and organized. This link will provide you with factory service manual wrenching information on several model year toyota trucks and 4-runners. 1985-1994 Pickups and 4-runners for 22-R(E) engines 1995.5-1999 Tacoma covering the following engines: (2)(3)RZ-FE 5VZ-FE.
- 1996 Toyota Tacoma 2.7 L Repair Manual Pdf Free
- 1996 Toyota Tacoma 2.7 L Repair Manual Pdf Download
- 1996 Toyota Tacoma 2.7 L Repair Manual Pdf File
- 1996 Toyota Tacoma 2.7 L Repair Manual Pdf Online
Tacoma 4WD L4-164.4 2693cc 2.7L DOHC (3RZ-FE) (1996)
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(b) Apply seal packing to the cylinder head installation surface of the semi-circular plugs.
Seal packing: Part No. 08826 - 00080 or equivalent.
(c)
Install the semi-circular plug to the cylinder head.
10. Install cylinder head cover.
11. Install engine wire brackets.
12. Install front engine hanger.
Torque: 42 Nm (30 ft. lbs.)
13. Install cylinder head rear cover.
Install a new gasket and the rear cover with the 3 bolts.
Torque: 13.5 Nm (10 ft. lbs.)
14. Install water outlet.
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(a)
Install a new gasket and the water outlet with the 2 bolts.
Torque: 20 Nm (14 ft. lbs.)
(b) Connect the upper radiator hose.
15. Install exhaust manifold.
(a)
Install a new gasket and the exhaust manifold with the 6 nuts.
Torque: 49 Nm (36 ft. lbs.)
(b) Install the heat insulator with the 2 bolts and 2 nuts.
Torque: 5.5 Nm (48 inch lbs.)
16. Install front exhaust pipe.
17. Install intake manifold.
Install a new gasket and the intake manifold with the 3 bolts and 2 nuts.
Torque: 29 Nm (22 ft. lbs.)
18. Install injectors and delivery pipe.
NOTE: When using a new cylinder head, spacers must be installed.
Apply a light coat of gasoline to a new O-ring install it to a new spacer.
19. Install fuel return pipe.
20. Install fuel inlet pipe.
Install the fuel inlet pipe and 4 new gaskets with 2 union bolts.
Torque: 29 Nm (22 ft. lbs)
21. Connect injector connectors.
22. Install air intake chamber assembly.
(a)
Install a new gasket and the air intake chamber assembly with the 3 bolts and 2 nuts.
Torque: 21 Nm (15 ft. lbs.)
(b) Connect these hoses:
-
Evaporative Emission (EVAP) hose to throttle body.
-
Brake booster vacuum hose to union.
-
Water bypass hose to water bypass pipe.
-
Water bypass hose to cylinder head rear cover.
23. Install intake chamber stay.
Torque: 20 Nm (15 ft. lbs.)
< PREV PAGENEXT PAGE >CAUTION: There are also timing marks (for Top Dead Center (TDC)) on each gear as shown in the illustration. Do not use these
marks.
(c)
Roll down the exhaust camshaft onto the bearing journals while engaging gears with each other.
(d) Install the bearing caps in their proper locations.
(e)
Apply light coat of engine oil on the threads and under the heads of the bearing cap bolts.
(f)
Install and uniformly tighten the 10 bearing cap bolts, in several passes, in the sequence shown.
Torque: 15.5 Nm (12 ft. lbs.)
(g) Remove the service bolt.
(h) Check that the intake and exhaust camshafts turn smoothly.
1996 Toyota Tacoma 2.7 L Repair Manual Pdf Free
2. Set No. 1 cylinder to TDC/compression.
(a)
Turn the crankshaft pulley clockwise, and align its groove with the timing mark '0' of the timing chain cover.
1996 Toyota Tacoma 2.7 L Repair Manual Pdf Download
(b) Turn the camshafts so that the timing marks with 1 and 2 dots will be in straight line on the cylinder head surface as shown in the illustration.
3. Install camshaft timing gear.
NOTE: Check that the matchmarks on the camshaft timing gear and timing chain are aligned.
1996 Toyota Tacoma 2.7 L Repair Manual Pdf File
(a)
Place the gear over the straight pin of the intake camshaft.
1996 Toyota Tacoma 2.7 L Repair Manual Pdf Online
(b) Hold the intake camshaft with a wrench, install and torque the bolt.